Cerexio Logo

21, Woodlands Close, #05-47 Primz Bizhub, Singapore 737854


+(65) 6762 9293

Close this search box.

Reducing Wastage in Manufacturing Through Energy Management System

Reducing Wastage in Manufacturing Through Energy Management System

The manufacturing industry is a place where the production process worth millions of money occurs every minute. Since the field is known for its complex nature in production, wastage has become a number one concern that bothers manufacturing organisations. How can you reduce the wastage in this industry? The answer to this matter lies in the hands of modern technology. The ‘Energy Management System’ or, in short, EMS enters the scenario as the best systematic solution to minimise wastage in every aspect of the manufacturing industry.

What is EMS? Why do manufacturers require a straightforward system such as EMS to find answers to energy wastage obstacles? We will discuss everything in this article.

Overview of 'Energy Management System'


An energy management system is a strategic framework for enhancing energy efficiency within an organisation. It includes a methodical, proactive strategy based on data analysis of consumption of energy. This system helps organisations make educated decisions and put focused measures in place to maximise energy efficiency by tracking and analysing energy usage trends.

It serves as a crucial technology for lowering energy waste, enhancing sustainability, and lowering operating expenses. Energy management, which ensures that resources are used strategically while complying with environmental goals, is the basis of conservation and cost reductions. If put in simple words, It gives businesses the power to regulate how much energy they use and move toward a more sustainable and economical future.

Top 4 Reasons Why Manufacturing Industry Needs Energy Management


To Minimise Costs

An energy management system has proven to lower a building’s operating costs. The facilities could significantly reduce HVAC systems (Heating, Ventilation, Air Conditioning) and other operations that use a lot of energy with the effective application of energy management technologies.

So, how can EMS help manufacturers to minimise expenditure? It is needed to save operating costs by combining automation, streamlined worker effort, and efficient asset maintenance. The manufacturers can efficiently forecast their energy expenditures and utilise them at the same time. When the factories are not functioning and the employees are not there, the system can guarantee that electrical equipment is not in use.

To Tackle Carbon Emissions

It is common knowledge that manufacturing is a place where it is subjected to a massive release of carbon into the environment. However, there have been some massive transformations in the manufacturing sector due to this reason lately. Since the whole world is watching environmental saving efforts, It is now required to comply with the new laws that are being developed to control emissions.

EMS and other IoT (Internet-of-Things) solutions must be implemented by manufacturing organisations in order to minimise their environmental effect, maximise their use of resources, assess the environmental impact of their products, and implement corrective measures. Since energy consumption and its effects on the environment are a concern for businesses, this is how long-term and sustainable operations can be accomplished.

To Swell All-Embracing Productivity

The general well-being and productivity of employees can sometimes be negatively affected by challenging surroundings. Taking care of these problems by adjusting lighting and temperature controls will significantly enhance their efficiency and comfort at the workplace. A key component in this is an EMS, which uses intelligent control of the electrical equipment in an organisation to reduce energy consumption.

The comfort of those who are within is simultaneously maintained. This cohesive balancing act between comfort for workers and energy economic growth helps to boost output and streamline business procedures. A system for energy oversight is required to convert the workplace into an efficient and hospitable atmosphere, where both energy savings and increased productivity flourish by flawlessly combining technology and comfort.

To Reduce Energy Consumption

The implementation of a system for energy oversight is required for the efficient reduction of energy consumption in field manufacturing. These solutions enable organisations to carefully track and manage energy use across their whole operation. This method makes it possible to pinpoint inefficient and inefficient areas and make adjustments there.

This robust system is required for manufacturers to make well-informed decisions about everything from machinery usage optimisation to simplifying production procedures, eventually leading to considerable cost savings. Adopting these techniques not only increases financial sustainability but also helps foster a more mindful and accountable manufacturing industry with time when preserving resources is important.

Top Benefits of Energy Management System for Manufacturing


Identifying Energy Wastage

Through this state-of-the-art technology, the manufacturing organisations and their infrastructure can be carefully monitored. The EMS closely detects how the energy is employed in those buildings and if there is any wastage occurring. This is known as smart technology, where you are able to analyse information in real-time in order to find the machines or places where the energy is utilised inefficiently and unnecessarily. It heavily helps manufacturers to embrace smart choices and put a full stop to wastage.

They could be able to locate machinery that should not be operating, for instance, or improve the efficiency of lighting, heating, and cooling systems. This saves a lot of money in addition to saving electricity.

Protecting Sustainability Efforts

This helps to adhere to the organisation’s eco-friendly principles. They ensure that the energy-saving techniques a business implements remain in place and continue to function. These systems constantly monitor energy consumption in order to spot waste and stop the repetition of past errors. They also assist companies in keeping track of their sustainability goals so the manufacturers are able to prove to everyone that they are making an effort to lessen their effect on the environment.

In short, these systems do not simply initiate sustainability initiatives, but they also continue to protect and strengthen them, guaranteeing that environmentally friendly actions keep going and contribute to the development of a more sustainable and responsible global community.

Optimise Asset Maintenance

When energy efficiency is concerned, not keeping up with the regular maintenance requirements will cause unnecessary problems. That is where the powerful integration of the IoT comes in as the best answer. Through the sensors and data analysis that are being implemented in the IoT technology, the manufacturers receive the capability to keep an eye on their machinery and maintenance.

IoT assists in resolving issues before they worsen, avoiding costly failures and saving energy. This extends machinery lifespan and ensures that equipment runs efficiently while also saving money. IoT constantly ensures they remain in good condition.

Enhance Brand Image

Utilising a system for energy control could significantly improve an organisation’s brand image. But how? They express their concern for the planet and the people by using energy efficiently and minimising their negative effects. Clients who are interested in these issues will find them appealing as a result. Manufacturers could emphasise their efforts to save energy in their advertisements and marketing to demonstrate that they are environmentally and socially conscious.

As a lot of clients prefer to purchase from businesses that are mindful of the environment, this helps them promote more items. Also, reducing energy regularly leads to saving money, which can increase the appeal of their products to consumers. So as you can see implementing a system for energy control can assist a business in appearing responsible and establishing a connection with environmentally conscious clientele.

Cerexio Energy Management Platform


If you are struggling to find the answers to the energy wastage issues in your company, Cerexio is extending its helping hand with state-of-the-art technology now. With Cerexio Energy Management Platform or EMP, you can see and analyse energy use in any application, whether it be for a single building, a whole factory, or a multi-site company. Cerexio EMP is a data-rich insight platform that lessens energy waste while assisting in the monitoring, evaluation, and improvement of organisational resources varying from infrastructure to machinery.

See a Greener Business World Tomorrow with Technology


As more people are starting to be mindful of the environment, the industrial world needs to be conscious of the environmental impact they make while processing their productions. With the new technology, it is made easier and quicker to adhere to the sustainability principles of your organisation. But we would like to remind you that not every tool or technology can serve you the best results. Getting collaborated with a reputable partner is the best solution.

Search Blog Posts

Latest Blog Posts