As much as the manufacturing operations become complex, they need a better implementation solution to drive success in the rapidly changing industrial landscape. An implementation solution that can bring all the integrated platforms together in one place and maximise the efficiency of the project while digitising the whole context to gain end-to-end control over the manufacturing operations. Manufacturing Execution System or MES has been invented keeping this purpose in mind and companies around the world simplify their manufacturing processes by employing this.
What exactly is this MES and how can it help your business operations to be simplified for you? What do you need to check when adopting an efficient MES solution? We are going to answer all your questions in this article today.
An Overview of MES Solution
What is known as ‘MES’? Let us give you an insight into the mechanism of MES first. It is a potent production-oriented piece of software that allows for real-time operation visibility.
Also, it is a sort of software that controls, monitors, and synchronises the physical processes that turn raw materials into intermediate or completed commodities in real-time. With the help of enterprise-level technologies and production scheduling, they synchronise this work order execution. When necessary, MES software furthermore permits component- and material-level verification, lineage, and connection with process history. They also give feedback on process performance.
Here is Why You Need to Opt for MES
Improved Overall Quality
Improvements in quality control are only one of the many advantages this offers businesses. When a MES is in place, quality control data is communicated in real-time, allowing businesses to immediately suspend production if problems emerge. Organisations can decrease waste products, scrap, overages, and rework by responding promptly. Rapid response to quality issues not only improves customer happiness but also increases operational effectiveness by optimising the manufacturing process and lowering expenses related to subpar output.
This is another advantage of adopting MES for your manufacturing operations. It creates realistic production schedules that maximise product flow and asset usage by integrating labour, material, and equipment resources. It is possible to reduce downtime and increase overall equipment effectiveness (OEE) by coordinating scheduling with maintenance tasks.
Reduced Inventory Work
Decreased inventory is only one of the benefits of using this strategy. The MES provides real-time visibility into the availability of materials by automatically updating inventory records with new production, scrap, and non-conforming material data. This ensures that the scheduling, shipping, and purchasing departments always receive the most recent information on the inventory.
As a result, keeping large just-in-case and work-in-progress (WIP) inventories is no longer essential. In the end, manufacturing, shipping, storage, and inventory management all see considerable cost reductions.
Movement Towards Being Paperless
Making the switch to a paperless shop floor is one of the essential advantages associated with employing an MES. Eliminating paperwork significantly reduces the likelihood of human error. Also, the absence of physical papers allows for the simple collection and storage of digital data. This suggests that information obtained from the shop floor is easily accessible to decision-makers in all connected systems.
Enhanced Tracking and Genealogy Capacities
Receiving the advantage of improved product tracking and genealogy is said to be another benefit. What does this mean? Throughout the whole production cycle, the MES keeps track of manufacturing data and relates it to final products or batches. With the help of this comprehensive data, it is possible to reliably follow a product’s origin, manufacturing processes, and particular assembly instructions for each component.
Top 7 Entries in the Checklist When Adopting MES Solution
In the section below, we have made a checklist for you to go through when purchasing the best MES for your business.
Aligning with the Need
You know that every business and industry is different from each other. This difference makes their manufacturing processes unique. You need to keep your requirements in mind when you are planning to purchase the best suit according to your company’s requirements.
It should enable customisation and altering of its features to meet specifications specific to market demands. Procedures, data collection methods, reporting formats, and system integration all need to be changed for this. The solution must provide a variety of scalable options that can be tailored to the organisation’s specific production needs and procedures.
Strategic Product Roadmap
Check to see if the additive workflow automation and MES vendor has a solid product roadmap that can meet your long-term goals. The system you choose is probably going to be with you for a long time because MES is the heart of your additive manufacturing process output.
Confidence is the main concern when you are selecting software solutions for your organisation. The capabilities and the system features are the road to make you have faith in those systems. You must thoroughly assess the system’s capabilities before choosing an MES solution for your company. This will help you feel more certain that the solution will be able to suit your particular manufacturing demands, streamline procedures, boost productivity, and contribute to the overall success of your company.
When this system allows interaction with other systems, such as ERP, digital twins, and business intelligence tools, it performs at its optimum. Its value as a centralised production management system for manufacturing is limited in the absence of robust connectivity and extensive integrations. When looking for automation and MES solutions, you must check with service providers to see whether they can offer integrations or open APIs for connecting to the systems you require.
Ability to Generate Analytical Reports
The decision on an MES system must take analytics into account in order to provide the necessary reports. The ability to provide insightful reports and data analysis supports programs for ongoing improvement, enables informed decision-making, and boosts operational effectiveness.
Adjusting to Budget
MES solutions are not so budget-friendly. But you will be able to find the best solution that fills the gaps in your demands list as well as that suits your budget with little research. If you are a startup company, you should not go for highly expensive systems at first. There are many convenient options out there for your business too.
Hold Hands with Cerexio MES
Did you know that Cerexio MES checks all the useful features and advantages required by forward-thinking manufacturers in Singapore? It is regarded as the most efficient MES solution in SouthEast Asia and one of the best out of the top 5 MES technologies globally.
The MES system powered by Cerexio reinvents manufacturing facet integration with digital twin technology and AI-driven real-time event scheduling technology, allowing you to oversee and trace your factory floor initiatives in real time. Our specialty is that we use AI-powered tools in our MES to automatically identify the hidden root causes behind inefficiencies that are anchoring you down. Plus our software maximises labour utilisation and houses smart modules and precise visualisation tools to monitor the CO2 emission rates as the pioneer in the industry. Connect with Cerexio to learn more.