It is very rarely we see a product that is made purely by hand, even our household electronics or stainless steel mixer. Instead, they are manufactured using manufacturing equipment, allowing mass production by converting raw material into finished goods hundreds of times faster than any labourer ever could.
We can see this industrial machinery in the production process of different industries on different production lines. For example, you will find the conveyor belt, which transports materials through a production line are there in all factories. When the conveyor belt breaks down, it means a stop of production, leaving behind workers, and a really expensive equipment breakdown.
The bright side is that there is still time to make your preventive maintenance schedule for the industrial equipment you use most work better than it does now. Letting a maintenance strategy find its way not just protects expensive assets but also gives uptime, reduces repair costs, and smoothens your process.
In this article, we extensively find out why it is key to maintaining machines proactively, which machines it helps most, and real-world applications to help your equipment maintain optimum output.
Definition of Manufacturing Equipment
Let us explain what manufacturing equipment is before going further.
Manufacturing equipment is the heavy-duty machines, tools and systems which manufacturers utilise to convert raw materials into finished products. Manufacturing machines make up the backbone of every manufacturing line that is used for cutting, shaping, joining and packaging components with absolute precision and repeatability.
Whether CNC milling machines, injection moulding units, conveyor belts or robotic welders, each device helps production become fully fast, safe and economical.
Over the years, we have noticed that their optimal composition varies based on production, but across the board, they have one target in common: that is efficiency
Key Takeaways
- Manufacturing equipment forms the backbone of modern production, enabling mass production, precision, speed, and consistency.
- Manufacturers utilise them across industries from electronics to automotive and food processing.
- Preventive maintenance, which is essential to reducing downtime, extending equipment lifespan, improving safety and avoiding costly equipment failure that can stop an entire production line.
Preventive Maintenance- A Must for Manufacturing Equipment? The Truth
Even the best, most advanced machines will not work properly without maintenance. Do you agree?
You will agree with the fact that those routine checks, lubrication regimens and proactive maintenance that manufacturers follow in general for the purpose of minimising downtime and maximising the life span of equipment can keep each part of the line moving along.
Below, we explore some of the advantages of preventive maintenance for manufacturers to keep in mind:
Paves the Way for Safety
Regular machine checks reduce the risk of accidents and make your workplace safer for your team.
Offers Potential Cost Savings
Preventive maintenance is far less expensive than emergency or unplanned repairs.
It Maximises Uptime
Scheduled maintenance prevents unexpected failures and maintains the integrity of your production line.
It Facilitates Prolonged Asset Life
An early warning allows you to prolong your high-value tools and equipment investments.
Did you know that the machine tools market size globally, is expected to hit $196 billion by 2034? This is a massive increment compared to the market of $97.1 billion in 2024.
As you can see, it is fair to say that preserving this valuable asset will only become even more critical. What is your perspective on this?
Various Types of Modern Manufacturing Production Equipment
Production equipment ranges from high-capacity manufacturing machines to some of the most precise inspection and calibration apparatus available. You can tailor automated assembly systems for automotive lines, high-speed packaging equipment in food plants and robotic arms on electronics manufacturing floors to the precise tasks they are designed to perform.
However, it is also noticeable that today’s production machinery is more and more digitised, adding sensors, IoT connectivity and predictive maintenance analytics to track performance in real-time.
This change from reactive to proactive maintenance is crucial for uptime and safety, and it enables manufacturers to catch small issues before they escalate into expensive breakdowns.
You need to keep one thing in mind: if you are a manufacturer! Selecting the right production equipment and keeping it running is not only about output, but also about ‘forcing’ reliability into every phase of the operation.
And when you use it in conjunction with a digital maintenance management system, your asset managers, operators and all teams can schedule, track and document work orders with ease, keeping every asset operating at peak efficiency from one day to the next.
With that in mind, let us bring you the top 15 types of factory and manufacturing equipment.
Top 15 Manufacturing Equipment in Modern Manufacturing
CNC (Computer Numerical Control) Machines
CNC machines are used for the precision machining of parts in industries including transportation (both automotive and aerospace), electronics, construction, jewellery, for a relatively big part of other applications.
These devices have the capability to mill, lathe, drill, cut, engrave and etch with an accuracy and precision that is not possible with typical machines. The movements and actions of the machine are programmed by computer software that is preprogrammed to control the machine.
Now, with the advancements in CNC machining, it has become integral to solar panels, wind turbines and battery storage devices due to its ability to work with numerous materials. In the aerospace and defence industries, components of aircraft and weapons would be infinitely more difficult to make without CNC lathes.
You can find them in use when it comes to construction, particularly when you need to build custom fittings for old HVAC systems or structural supports. Moreover, manufacturers employ CNC machines to produce car parts and railway components as well.
Examples for CNC Machine Preventive Maintenance
- Check that coolant is full, add if low.
- CNC machining
- Grease moving parts to reduce the friction of wear.
- Keep the spindle clean and check it periodically to see if there is a build-up of cement.
- Perform frequent Tool Offsets and Alignments of your machine.
Injection Moulding Machines
Injection moulding machines are part of a wide array of manufacturing equipment designed for mass production of parts through the injection of molten material, typically plastic or metal, into moulds.
It is widely used in industries like automotive and consumer products manufacturing, and medical and supply production.
There are three types of injection moulding machines, including hydraulic, mechanical and electric. Hydraulic machines are less accurate, but they are the oldest and most prevalent type in use. They all work by feeding plastic pellets into a hopper.
The pellets are heated until melted, and the hot liquid plastic is squeezed into a mould that you cool before popping out your new piece. The reality is that injection moulding machines can produce nearly any plastic part you could think of.
Among other things, injection moulding is valuable for producing toys, storage containers (dustpans), valves, bottle caps, automotive parts, from panels to dashboards and the bumpers as well.
Examples of Preventive Maintenance for Injection Moulding Machines
- Clean the barrel and nozzle for resin flow every time after using the Tool.
- Examine and replace old mould parts.
- Grease moving components and change seals as needed.
- Inspect hydraulic systems for evidence of leaks or problems with pressure.
Lathe Machines
In both woodworking and metalworking, the manufacturers use a lathe to produce wood or metal objects for aesthetic purposes. They achieve this rotation of material cutting, sanding, drilling or tapping the workpiece in such a manner that it looks even in shape.
This comes into play when making metal parts such as shafts, bolts, nuts and fittings and even musical instruments, baseball bats, rings or pens.
Lathe Machine Preventive Maintenance Examples
- Check the drive belt and replace it if worn.
- Clear out the chuck and toolpost of chips.
- Frequently checks the tailstock, headstock and bed alignment.
- Oil all of the moving parts, looking for oil drips.
Milling Machines
A milling machine is the machining equipment with cutting tools for grinding workpieces. They are popular in automotive, aerospace, and the tooling industry as they can flatten surfaces and shape them, drill holes or cut both tough flat and curved materials.
Manufacturers employ them to cut away broken asphalt and concrete in road repairs, make ship repairs or repair equipment in the oil and mining industries.
Examples for Milling Machine Preventive Maintenance
- Check and adjust spindle alignment.
- Frequently, oil-feed screws and guideways.
- Keep sharp instruments, and change them out when they become dull.
- Wipe the worktable and coolant system after each use.
Press Machines (Hydraulic, Mechanical)
Press machines shape or mould material, such as metal, plastics, marble, rubber and more. Material is deformed under high pressure, usually using a punch and a die.
They are primarily used in sheet metal fabrication, electronics and automotive, as well packaging.
Examples of Press Machine Preventive Maintenance
- Check hydraulic fluid levels and change the fluid regularly.
- Check the pressure adjustment and hydraulic system for leaks.
- Oil moving parts such as the ram and slide.
- Regularly check and clean the die to maintain uniform quality.
Welding Machines
If you need to melt two pieces of metal together or to fuse them together while also applying some type of filler rod through fusion, then a welding machine is likely your best bet. They are common in construction, automotive and metal part manufacturing.
Welding machines bond metals together permanently, repair dangerous holes or weakened areas and create complex shapes by connecting pieces of metal moulded into different shapes.
Welding Machine Preventive Maintenance Examples
- Always monitor the gas supply, change cylinders when required.
- Examine the power supply, cables and connectors for any damage.
- Keep nozzle and tip clear of clogs.
- Replace electrodes and welding wire that are heavily worn.
Conveyor Systems
Conveyors are systems utilised to move materials or products from one location to another in a factory and to reduce labour. You can adopt conveyor belts for a large number of food processing and packaging equipment factories in order to ensure production, quality and the consistency of the packing process.
You can use conveyor belts to make automobiles, electronics and sort trash in recycling plants as well.
Examples For Conveyor System Preventive Maintenance
- Grease rollers, pulleys and moving parts.
- Inspect and replace worn-out belts.
- Inspect belts and chains for alignment and tension.
- Keep the system clean to avoid buildup.
Robotic Arms
High-end automation is integrated into the robotic arms for efficient material handling, lower workforce cost and a safer working environment. It has become a trend to employ them in manufacturing to build products and handle heavy or toxic materials, in agriculture to pick fruit, and in warehousing to sort packages.
Plus, they are beneficial in space exploration activities.
Examples for Robotic Arm Preventive Maintenance
- Calibration and Alignment of the Robot for Accuracy.
- Continuously check the joints, actuators and grippers of the robot to clean it.
- Lightly oil the hinges to minimise resistance.
- Verify you are using the latest software or sensor version for precision.
Heat Treatment Furnaces
A heat treatment furnace is beneficial for annealing, quenching and tempering to alter the characteristics of metals, especially within the automotive and aerospace industries. It functions by heat-treating materials at a certain temperature, and then regulating cooling rates to reach the properties, such as strength, hardness or electrical conductivity.
Examples of Preventive Maintenance for a Heat Treatment Furnace
- Check for wear and damage in insulation and seals.
- Clean the furnace’s interior and scale deposits.
- Inspect gas lines and burners for leaks.
- Temperature controls should be inspected and calibrated often.
Forklifts
Manufacturers employ forklifts to lift, move, and stack material in warehouses, production lines, and shipping and receiving departments. They have become widespread in shipping, construction, agriculture and waste management. Routine treatment guarantees real-time operation.
Forklift Preventive Maintenance Examples
- Apply oil to the lift mechanism and controls.
- Charge the battery and check the electrical system.
- Examine and service the hydraulic system for leaks or for losing pressure.
- Inspect tyres for wear and make sure they have the appropriate air pressure.
Grinders (Surface, Cylindrical)
Grinders are tools that you can use for grinding, metal cutting, polishing and sanding work, for example, in the aerospace industry and the automotive such as wind turbines and many other things.
With them, you can erase rust, paint and cut metal, shape wood and polish surfaces.
Examples for Grinder Preventive Maintenance
- Inspect and clean the grinding wheel regularly.
- Make sure that you replace and filter the coolant.
- Oil moving parts, such as: feeder and wheel spindle.
- Verify if the table and spindle are well aligned.
Laser-Cutting Machines
Laser cutting machines are devices your factory can use to precisely cut a range of materials, including metals, plastic and wood.
They are popular for machine tools, jigs, fixtures, moulds, special tooling and many applications, including signs, jewellery, moulds and other applications.
Laser-Cutting Machine Preventive Maintenance Examples
- Check and service the cooling system for overheating.
- Keep the lens and mirrors clean; dust or grease on the lens will reduce the quality of the laser beam.
- Verify gas levels and pressure for best cutting performance.
However, always keep in mind that when using the laser measure, you should make frequent tests and step the device to ensure ongoing accuracy.
Packaging Machines
Packaging machines automatically pack, fill, seal, wrap, bag and label a variety of products. They are trending in the manufacturing domains of food processing, medicines, cosmetics and consumer goods.
Examples For Packaging Machine Preventive Maintenance
- Check and change worn components like seals and nozzles.
- Lubricate conveyor belts and gears.
- Make sure there are no jams, and clear any materials if necessary.
- Regularly maintain the sealing and labelling heads.
Chillers and Cooling Systems
Chillers cool the fluid in a process that involves rinsing or cooling some equipment, products, or machinery. You can find them in air-conditioning, medical devices, data centres and other industrial applications.
Examples of Preventive Maintenance for a Chiller and Cooling Systems
- Check coolant and top off or replace as necessary.
- Check hoses, seals and connections for leaks.
- Clean air and water filters for efficient cooling.
- Cleans coils to prevent overheating.
Air Compressors
Air Compressors give you the air for pneumatic tools and equipment. They are also used in conveyors and material handling, machining and milling, food preparation machinery, forestry and lawn mowers.
Air Compressor Preventive Maintenance Examples
- Check the motor and other moving parts for proper lubrication.
- Keep an eye and ear on the air pressure, tweak as needed.
- Make sure and replace the air filter often to avoid dirt from accumulating.
- Regularly drain the tank to minimise moisture collection.
How Cerexio IoT Integration System Integrates with Manufacturing Equipment to Boost Efficiency
Seamless Multi-Machine Connectivity
Cerexio IoT Integration System is able to virtually connect with any manufacturing equipment, which includes CNC units, injection moulding machines, robotic arms, conveyers and a lot more. It brings together real-time information from different types of equipment, forming a singular, intelligent operational ecosystem that breaks down silos for improved visibility over overall production.
Real-Time Monitoring and Predictive Insights
Cerexio solution’s data analytics facilitates predictive maintenance over any type of machine by gathering live performance, vibration, temperature, and load data. By shifting to this proactive intelligence, downtime is minimised, equipment failures are avoided, and the assets—from grinders to chillers—are able to run at peak efficiency during the production cycle.
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Cerexio- Manufacturing Efficiency is not a Dream Now
FAQ about Manufacturing Equipment
The typical lifespan of manufacturing equipment depends on the type of equipment, usage intensity and maintenance quality. Pristine CNC machines, conveyors, or hydraulic systems are still capable of running well even after 10 and sometimes 20 years. Preventive or predictive maintenance programs provide an enormous increase in service life while at the same time decreasing costly unscheduled downtime.
Frequency of preventive maintenance is dependent on machine workload, environment and the manufacturer’s recommendations. The majority of systems need to be checked once a month, serviced quarterly and given a deep clean at least once a year.
Vibration monitoring is useful to detect misalignments, imbalances, faulty bearings, structural compromises, and verify dimensions. Monitoring vibration patterns is a low-cost tool which provides the capability to isolate impending issues and prevent both downtime and short-and long-term production accuracy.
Loading, motor efficiency, quality of lubrication, temperature in the environment, and running parameters affect energy consumption. With power patterns monitored by sensors and automation systems, inefficiencies can be pinpointed to minimise energy waste.
Manufacturers can improve accuracy by proper calibration procedures, maintenance and replacement of spindles and tooling, temperature control, accurate positioning, etc. Our advanced monitoring solution and high-precision sensor network further contribute to the precise cutting accuracy as well as low defects of final products.